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1. Application Scope

 

These pins of flexible jumper cable were bended at the both ends,it can more tightly insert to the hole of PCB,not easy to fall out when soldering.

(Click the left picture to enlarge view)

  

   This flexible jumper cable is used to connect in between board to board,It may be repeatedly flexed without failure,Round-to-flat conductor design and one-piece construction give vibration-proof reliability and longer life than conventional wiring systems.It has been using widely in electrical appliances,telecommunications systems,industrial electronics,electrical equipmen,military,aerospace realm etc.

 

2.Design Features(Assembly Picture)

 

flexible jumper cable:

the two solder ends has been strengthened,not easy to fracture

Conventional jumper cable:

Easily fracture and bend at the two solder ends

 

 

3.The specification of flexible jumper cable

   3.1 Pitch:1.27mm,2.0mm,2.54mm,3.50mm(For other Pitch,can be customized)

   3.2 Number of conductor:1 to 80pins(1.27mm pitch),1 to 50pins(2.00mm pitch),1 to 40pins(2.54mm pitch),1 to 10pins(3.50mm pitch),

   3.3 Insulation material:Polyester, Nomex®, Polyimide, PEN(Polyethylene Naphthalate).

   3.4 Conductor material:Copper wire(Bare,Tin plated,nickel plated or Gold plated)

 

4.Product characteristic (Note: these data are based on samples of 2.54mm pitch)

 

Insulation material

Polyester

(PET)

PEN

(Polyethylene Naphthalate)

nomex®

(Aramid)

kapton®

(Polyimide)

Pitch

2.54mm

2.54mm

2.54mm

2.54mm

Wire Gauge

24AWG

24AWG

24AWG

24AWG

UL Flame Rating

VW-1

VW-1

VW-1

VW-1

Insulation Resistance at DC500V

1×1012Ω

No test data

2×1012Ω

2×1012Ω

Capacitance(picofarad/foot)

10.2pF/ft

No test data

8.9pF/ft

9.1pF/ft

Characteristic Impedance

118Ω

No test data

123Ω

112Ω

Temperature Rating

Standard Version

-40 to 105℃

-40 to 125℃

-40 to 125℃

-40 to 150℃

High Tg Version

N/A

-40 to 150℃

-40 to 170℃

-40 to 170℃

Current Rating

3A

3A

3A

3A

Voltage Rating

300V

300V

300V

300V

Min.breakdown Voltage at 1 min.

2000V

2000V

2000V

2000V

Min.Bend Radius

1mm

1mm

1mm

1mm

Max. Soldering Temperature 250℃/4 sec 250℃/30 sec 300℃/60 sec 300℃/60 sec

 

 

 

 

Download

Technology datasheet.pdf(1.613MB)

 

5.The characteristic of finished products

 

    Polyester jumper cable

1. Low cost

2. Inherent dielectric strength

3. Mechanical toughness

4. Thermal stability
5. Non-toxic/flame resistance

 

     nomex jumper cable

1. Inherent dielectric strength

2. Mechanical toughness

3. Thermal stability

4. High soldering-temperature resistance,resist 300℃ or higher,the time duration more

    than 60 seconds
5. Chemical resistance/acid & alkali resistant

6. Low-temperature resistant
7. Moisture insensitivity
8. Radiation resistance
9. Non-toxic/flame resistance

 

    kapton jumper cable

1. Inherent dielectric strength

2. Mechanical toughness

3. Thermal stability

4. High soldering-temperature resistance,resist 300℃ or higher,the time duration more

    than 60 seconds
5. Chemical resistance/acid & alkali resistant

6. Extremely high & low temperature resistance
7. Radiation resistance
8. Non-toxic/flame resistance

 

    pen jumper cable

1. High Electrical Reliability
· Excellent insulation and stable electrical properties across temperature and frequency.
2. Robust Mechanical Performance
· 35% stronger than PET with high tear resistance and low thermal shrinkage.
3.
High soldering-temperature resistance,resist 250℃ or higher,the time duration more than 30 seconds.
4. Outstanding Chemical & Moisture Resistance
· Resists most chemicals, with excellent moisture and oxygen barrier properties.
5. Long-Term Durability
· Exceptional UV resistance and stable performance in demanding environments.

 

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